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Environmental Chambers High-Quality Products, Cost-Effectiveness, Reliability, Easy Maintenance,
Excellent Customer Service for Environmental Test Chambers
Lets Chat Lets Chat
Environmental Chambers High-Quality Products, Cost-Effectiveness, Reliability, Easy Maintenance,
Excellent Customer Service for Environmental Test Chambers
Lets Chat Lets Chat

Best Flexible Cables Testing Equipment for Mechanical Tests

Flexible cable testing equipment can meet the different requirements of dynamic bending and bending tests for flexible wires and cables made by wire and cable manufacturers and inspection departments. Flexible cables testing equipment can choose a variety of test loads and comply with test standards such as IEC227-2, IEC245-2, UL1581, VDE0472, IEC60227-2(ed2)1997, IEC60245-2(ed2)1994+A1:1997, HD22.1 5.6.3.1, 5.6.3.2, GB5023.2, GB5013.2

Application Range for Flexible Cables Testing: Tow pulley flex testing equipment suitable for testing the flexible cable with rubber insulation and sheath under dynamic bending test under load (1) Conductor circuit (2) Conductor to conductor short circuit (3) Short circuit between cable sample and pulley. Flexible cable bend tester from Wewon Environmental Chambers Co., Ltd. can choose a variety of test loads to meet the different requirements of dynamic bending and flexural tests for flexible wires and cables made by wire and cable manufacturers and inspection departments.

Flexible Cables Testing Equipment for Mechanical Tests

The copper wire flexible cables testing equipment with a new design, the performance structure is reliable, the operation is convenient, and test data accuracy is high. It is suitable for measuring rated voltage 450V/ 750V below, Mechanical strength of two or more polyvinyl chloride insulated cables or rubber insulated and flexible wires. Completed flexible cable testing equipment is not suitable for soft cable with a nominal cross-sectional area larger than 4mm2 cable with concentric gluing larger than 2 layers and gluing cores larger than 18 cores.

Test Method for Flexible Cables Testing: Use the flexible cables with 7 meters, The middle part is wound on two wheels of specified diameter, the load is applied on both ends of the test cable, and current is applied. Use two pulley flex testing 0.33 m/s︱three pulley flex testing 0.1 m/s test speed, 1 meters distance, Move the wheel, stretch and bend the tested cable back and forth. When the wire breaks or reaches the set number, the flexible cables test machine will stop automatically, and the specimen will be taken down to evaluate its flexural property.

Flexible Cables Testing Equipment
Model Description: WEW-FCT-IEC-001
Cables Testing Distance: Flexible Cables Testing Equipment ≥1000mm
Running Speed: Two Pulley Flex Testing 0.33 m/s︱Three Pulley Flex Testing 0.1 m/s
Load Weight: Two Pulley Flex Testing, 500g, 1000g, 2000g, 3000g, 7000g︱Three Pulley Flex Testing 21N, 28N, 42N
Pulley Diameter: Two Pulley Flex Testing, 60mm, 80mm, 120mm, 160mm, 200mm ( Each set includes 2 pcs)
Pulley Diameter: Three Pulley Flex Testing 40, 45, 50mm (Each set includes 3 pcs)
Work Station: Two Pulley, 2 pcs︱Three Pulley, 2 pcs, The three wheels twist each other by an Angle of 18 degrees
Testing Current: 1.5~12.5A︱3~32A︱Customer Design Acceptable
Testing Voltage: 1∮AC 220V/ 60Hz or 3∮AC 380V/ 60Hz
Timer Counter: Electronic, 8 digits, Reach the set times and stop automatically.
Judged To Be Qualified: During the test, there is no circuit break or short circuit until the counter/ timer stops.
Judged To Be Unqualified: During the test, there is a circuit break or short circuit between the test sample and the pulley.
Samples for Test: 1 Core, 2 Core, 3 Core
Equipment Dimension: 1800mm×650mm×1400mm (W*D*H)
Voltage: 3∮AC 380V 50/60Hz 30A
Power Supply: 3 Phase 5 Wires, A,B, C Live, Null Line, +Ground Line
adobe-pdf-logo UL 1581 Reference Standard for Electrical Wires, Cables, and Flexible Cords
adobe-pdf-logo IEC 60245-2 International Standard- Rubber insulated cables- Rated voltages up to and including 450/750 V- Part 2: Test methods
adobe-pdf-logo IEC 60227-2 International Standard- Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V Part 2: Test methods
adobe-pdf-logo GB T 5012.2 / IEC 60245-2 Rubber insulated cables of rated voltages up to and including 450/750 V – Part 2: Test methods
adobe-pdf-logo GB 5023.2 / IEC 227-2 Polyvinyl chloride insulated cables of rated voltages up to and including 450/750 V – Part 2: Test methods
1. After the conductor wire is finished on the wire and cable bending test machine, turn on the external air power switch and lay the equipment flat on the ground to keep it dry and clean.
2. Attach the test wire to the pulley of the fiber cable flexibility testing machine, Connect the terminals L1-L1, L2-L2, L3-L3, N-N, and Open the power switch at the panel to select samples, 1 core, 2 core, 3 core, Choose the voltage according to the setting. Choose the three-core voltage according to the standard. Turn on the power switch at the panel control and set the count times.
3. Adjust the load current required by the test line. Press the start button to start the test, and press the stop button to stop the test. When the counter reaches the number, it will stop automatically, and the short circuit will stop automatically|Congo Red Test for Cables Insulated Wires VDE 0472-614|ISO 182-3, DIN 53381 Part 1, DIN VDE 0472 Part 614 Test Instrument
Application Method of Flexible Cables Testing
Rear Structure of Flexible Cable Testing Equipment

Engineered to meet the stringent demands of global wire and cable manufacturers, our flexible cable testing equipment accurately evaluates the dynamic bending and flexural endurance of flexible wires. This highly versatile apparatus complies with major international testing standards, including IEC 60227-2, IEC 60245-2, UL 1581, and VDE 0472.

Manufactured at our specialized facility in Dongguan, Guangdong, the equipment offers a variety of selectable test loads to simulate actual working environments. By subjecting rubber-insulated and PVC-sheathed cables to repetitive mechanical stress under load, inspection departments can definitively assess the long-term structural stability and flexibility of their products.

The robust sheet metal structure of this copper wire flexible cable testing equipment introduces a highly reliable new design that guarantees exceptional test data accuracy and convenient operation. It is specifically optimized for measuring the mechanical strength of two or more polyvinyl chloride (PVC) or rubber-insulated flexible wires with a rated voltage of 450V/750V and below.

To ensure optimal testing precision, the apparatus incorporates advanced mechanical level adjustment mechanisms and a secure conductor circuit setup. This guarantees that the dynamic bending tests—including conductor-to-conductor short circuit evaluations—are executed flawlessly without interference from external vibrations or misalignments.

Sheet Metal Structure of Flexible Cable Testing Equipment

The application method involves securing a 7-meter flexible cable sample, with the middle section precisely wound around two wheels of a specified diameter. Tension loads are then applied to both ends of the test cable while the electrical current is engaged.

During the dynamic cycle, the machine stretches and bends the cable back and forth over a 1-meter distance, running at a constant speed of 0.33 m/s for two-pulley tests or 0.1 m/s for three-pulley configurations. The intelligent control panel automatically halts the operation the moment a wire break occurs, a short circuit is detected, or the preset cycle count is reached, allowing engineers to accurately evaluate the specimen’s ultimate flexural properties.

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