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For large specimens that cannot be accommodated in an oscillating tube chamber – Such as electrical power cabinets, telecommunication base stations, or entire road vehicles – Manual testing is the required methodology. Our Hand-held Spray Nozzle is the definitive testing instrument designed to meet the strict physical requirements of IEC 60529 Figure 5 and ISO 20653 Figure 5. This precision tool allows engineers to perform localized water ingress validation, ensuring that seals, joints, and interfaces remain secure under spraying and splashing conditions.
IEC 60529 & ISO 20653 Figure 5 hand-held spray nozzle provides a controlled environment to simulate different intensities of water ingress as defined by IEC 60529 and ISO 20653. Figure 5 Hand-held Spray Nozzle from Wewon Environmental Chambers Co., Ltd. is not just a testing tool; it is a precision instrument designed for longevity and absolute compliance with international standards.
The
spray head is crafted using advanced CNC (Computer Numerical Control)
technology to ensure that every one of the 121 holes is drilled to the
exact mm specification. Made from pure
high-grade brass, the head undergoes a mirror-polishing process, resulting in
a flawless, aesthetic finish that also enhances corrosion resistance.
1. CNC
Precision-Machined Spray Head:
To prevent the
formation of verdigris (green copper patina) caused by long-term exposure to
water and minerals, the brass surface is treated with a specialized anti-rust
protective coating. This ensures the equipment maintains its professional
appearance and structural integrity even after years of laboratory use.
2. Advanced
Anti-Oxidation Coating:
All other
critical components, including the handle and support structures, are
fabricated from SUS304 stainless steel. This choice of material guarantees
maximum durability, exceptional rust resistance, and the strength needed to
withstand high-pressure water flow.
3. Heavy-Duty SUS304
Construction:
Designed for
convenience, the nozzle features a standardized connector that can be
directly connected to your laboratory’s tap water supply. This eliminates the
need for complex pumping systems in basic testing scenarios.
4. The Plug-and-Play
Easy Integration:
The ergonomic
design allows for rapid transition between test ratings. By simply locking or
removing the movable shield, the operator can switch between IPX3 and IPX4
modes in seconds, significantly improving testing efficiency.
The
Figure 5 Spray Nozzle is more than just a shower head; it is a calibrated
instrument. Our model is built to ensure every drop of water meets the
standard’s kinetic energy and flow requirements.
Engineered for
Compliance & Durability
Precision
Spray Head: Features exactly 121 holes with a diameter of 0.5 mm, arranged in
a specific concentric pattern to ensure uniform water distribution.
Adjustable
Brass Shield: Equipped with a movable semi-circular shield. This allows for
seamless switching between IPX3 (Spraying) and IPX4 (Splashing) modes without
changing equipment.
Real-time
Monitoring: An integrated high-precision pressure gauge is mounted directly
on the handle, allowing operators to maintain the required water pressure to
achieve a steady flow of 10 L/min ± 5%.
Standardized
Hand-held Spray Nozzle compliant with IEC 60529 Figure 5 and ISO 20653.
Precision-engineered for IPX3 and IPX4 water ingress testing on large
enclosures and automotive parts.
Why Choose This Standardized
Nozzle ?
1. Automotive
Ready: Specifically meets the Figure 5 requirements of ISO 20653, making it
the primary choice for automotive Tier 1 and Tier 2 suppliers.
2. Corrosion
Resistance: The entire assembly is constructed from non-oxidizing materials
(Brass and Stainless Steel), preventing nozzle clogging from rust or mineral
deposits.
3.
Plug-and-Play Integration: Easily connects to any laboratory water supply
system with a standard pressure regulator.
The IEC
60529 & ISO 20653 Figure 5 hand-held spray nozzle serves as a critical
diagnostic instrument for evaluating the Ingress Protection (IP) integrity of
products.
Primary Function &
Industrial Applications
Its core
purpose is to simulate standardized rainfall and splashing water conditions,
allowing engineers to assess the physical and functional reliability of
equipment under controlled environmental stress.
By replicating
harsh weather scenarios, this specialized tool helps manufacturers determine
whether a product’s enclosure can effectively prevent water from reaching
sensitive internal components.
This testing
apparatus is indispensable across a wide spectrum of sectors where outdoor
durability is a priority:
Broad Industry Applications
Electronics
& Electrical Engineering: Verifying the sealing performance of consumer
electronics and precision electrical components.
Lighting
Systems: Testing the moisture resistance of outdoor LED lamps, street
lighting, and architectural floodlights.
Industrial
Enclosures: Ensuring that large-scale electrical cabinets, distribution
boxes, and control panels remain safe and operational in rain-prone
environments.
Automotive
& Transportation: Rigorously assessing the water-tightness of
automobiles, motorcycles, and critical sub-systems—such as headlights, side
mirrors, and electronic sensors – against heavy rain and road spray.
Beyond simple
pass/fail testing, the data generated by the Figure 5 Spray Nozzle provides a
comprehensive scientific foundation for the entire product lifecycle:
A Scientific Basis for
Quality Excellence
Design &
Optimization: During the R&D phase, it identifies potential structural
weaknesses in seals and gaskets, allowing for early-stage design
improvements.
Verification
& Inspection: It serves as a vital tool for product verification, factory
inspections, and final quality control (QC).
Global
Compliance: It ensures that products meet the stringent entry requirements
for international markets, providing documented proof of adherence to global
safety and performance standards.
Ultimately,
Using this standardized nozzle helps manufacturers reduce post-market failure
rates, enhance brand reputation, and ensure long-term user safety.
Standardized Operating Procedures (SOP) for IPX3 & IPX4 Testing: Adhering to these specific steps is vital for manufacturers of automotive parts, outdoor LED lighting, and industrial electrical cabinets. By maintaining the precise 50-150 kPa pressure range and the correct shield positioning, The hand-held spray nozzle provides the scientific data needed for product reliability audits and R&D optimization. To ensure consistent and repeatable results that fully comply with IEC 60529 Figure 5 and ISO 20653, Operators should follow these precision-guided steps when using the Hand-held Spray Nozzle.
The IPX3
test is designed to verify that the specimen’s enclosure can withstand water
sprayed at an angle of up to 60° from the vertical.
1. IPX3 Testing:
Protection Against Spraying Water
Preparation:
Securely connect the high-pressure water hose to the nozzle’s inlet and
activate the main water supply.
Configuring
the Mode: Loosen the adjustment screws on both sides of the spray head. Slide
the movable brass shield forward by 30° until it reaches the limit of the
slot, then lock it firmly. This positioning effectively blocks the top
one-third of the spray, creating the exact “spraying water” pattern
required for IPX3 compliance.
Pressure
Calibration: Open the flow control valve. Monitor the integrated pressure
gauge on the handle and adjust the valve until the internal pressure is
stabilized within the 50 kPa to 150 kPa range.
Execution
& Duration: Direct the nozzle at all feasible surfaces of the specimen.
The total test time is calculated at 1 minute per square meter of the
enclosure’s surface area (excluding the mounting base), with a guaranteed
minimum test duration of 5 minutes.
The IPX4 test
is a more rigorous assessment, simulating water splashing against the
enclosure from all possible directions (360°).
2. IPX4 Testing: Protection
Against Splashing Water
Preparation:
Ensure the water connection is leak-free and the supply system is
operational.
Configuring
the Mode: Loosen the side screws and slide the movable shield backward by 30°
to its retracted position. This uncovers the entire spray head, allowing for
the full, unobstructed “splashing water” delivery required by the
IPX4 standard.
Pressure
Calibration: Activate the spray and modulate the valve until the pressure
gauge indicates a steady state between 50 kPa and 150 kPa.
Execution
& Duration: Systematically spray the specimen from every angle, paying
close attention to critical interfaces, gaskets, and cable entries. Like the
IPX3 test, the duration is determined by the surface area (1 min/m²),
ensuring the test lasts at least 5 minutes to provide a conclusive safety
assessment.
●
Q: Does this
nozzle come with a calibration certificate ?
●
A:
Yes, each unit is checked for hole diameter and flow distribution to ensure
100% compliance with the Figure 5 diagram in the IEC 60529 standard.
●
Q:
Can it be used for IPX4K testing ?
●
A:
While the spray pattern is similar, IPX4K (defined in ISO 20653) typically
requires higher pressure and flow. This nozzle is optimized for the standard
IPX3/IPX4 10 L/min flow rate.