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In the reliability testing of non-hermetic solid-state devices, speed and saturation are key. Our newly developed Unbiased Autoclave Test System is engineered specifically to meet the stringent requirements of JEDEC JESD22-A102. Unlike standard HAST chambers that control humidity at unsaturated levels (e.g., 85%), This system operates purely in Saturated Steam Mode (100% RH). By creating a high-pressure condensing environment, It forces moisture into the interfaces of PCBs, IC encapsulation, and polymer materials at an accelerated rate, Exposing delamination and moisture absorption defects in a fraction of the time required by traditional 85/85 testing.
The high pressure steam aging system is the industry standard for verifying the sealing performance and environmental durability of critical components. Our Unbiased Autoclave is engineered with a flexible pressure management system to meet diverse testing protocols, from standard JEDEC requirements to high-pressure custom stress tests. ① Relative Pressure Range: Standard configuration operates at +0 ~ 2.00 kg/cm² (Gauge Pressure). For enhanced stress testing, the system can be customized to achieve a maximum pressure of +0 ~ 3.00 kg/cm². Absolute Pressure Range: 1.0 kg/cm² ~ 3.0 kg/cm². ② Safety Design Capacity: The pressure vessel is engineered with a high safety margin, rated for a capacity of 4.0 kg/cm² (1 atm ambient + 3 kg/cm² internal pressure), ensuring absolute safety during long-duration operation.
Equipment
Model
JESD22-A102-PCT-25
JESD22-A102-PCT-30
JESD22-A102-PCT-45
JESD22-A102-PCT-65
External
Dimensions(W*D*H)
500mm*780mm*1250mm
725mm*950mm*1350mm
800mm*950mm*1350mm
950mm*900mm*1550mm
Internal
Dimensions(W*D*H)
φ250mm*300mm
φ350mm*500mm
φ450mm*500mm
φ650mm*600mm
Humidity
Range
100% R.H. (Saturated Vapor)
100% R.H. (Saturated Vapor)
100% R.H. (Saturated Vapor)
100% R.H. (Saturated Vapor)
Temperature
Range
+100°C ~ +132°C
+ 100 ℃ ~ + 147 ℃
+100°C ~ +135°C
+ 100 ℃ ~ + 147 ℃
Pressure
Range (Gauge)
0.00 ~ 2.00 kg/cm² (0 ~ 0.2 MPa)
0.00 ~ 2.89 kg/cm² (0 ~ 0.2 MPa)
0.00 ~ 2.00 kg/cm² (0 ~ 0.2 MPa)
0.00 ~ 2.50 kg/cm² (0 ~ 0.2 MPa)
Pressure
Vessel Material
SUS#316 Stainless Steel
SUS#316 Stainless Steel
SUS#316 Stainless Steel
SUS#316 Stainless Steel
Temperature
Fluctuation
± 0.5℃
± 0.5℃
± 1.0℃
± 1.0℃
Heat-Up Time
RT to +132°C
approx. 10 min
RT to +132°C
approx. 15 min
RT to +132°C
approx. 10 min
RT to +132°C
approx. 15 min
Temperature
Uniformity
± 1.0℃
± 1.0℃
± 1.5℃
± 1.5℃
Pressurization
Time
0.00 ~ 2.00
kg/cm² approx. 45 min
0.00 ~ 2.00
kg/cm² approx. 45 min
0.00 ~ 2.00
kg/cm² approx. 28 min
0.00 ~ 2.00
kg/cm² approx. 30 min
Safety
Protection
Over-heat, Over-pressure,
Low water level, Door
Interlock
Over-heat, Over-pressure,
Low water level, Door
Interlock
This high pressure accelerated aging chamber is the preferred solution for industries requiring rigorous moisture ingress validation. The inner of high pressure steam aging system from Wewon Environmental
Chambers Co., Ltd. is constructed from
3mm thick SUS#316 Stainless Steel .
1. SUS316 Stainless
Steel Pressure Vessel
Why it matters: While
competitors use SUS304, our upgrade to SUS316 offers superior resistance to
chloride corrosion and pitting, ensuring a longer lifespan even when testing
aggressive flux residues on PCBs.
We have solved the common issue of gasket leakage. Our circular
door features a unique
“Back-Pressure” Packing Design .
2.
“Back-Pressure” Sealing Technology
Mechanism: As internal
chamber pressure increases, the packing is pushed tighter against the seal.
This dynamic sealing method extends the service life of the silicone gasket
significantly compared to traditional extrusion seals.
The system utilizes a specialized Fluid Diffusion Heater and natural convection circulation. This
ensures the test zone remains at a strictly controlled 100% RH Saturated Vapor state throughout the cycle, eliminating dry
spots or temperature deviations (Uniformity: ).
3.
Intelligent Saturated Steam Generation
Equipped with a built-in water storage tank and sensor. The
system automatically detects low water levels and replenishes the boiler
without interrupting the test cycle, enabling unattended operation for up
to 999 hours .
4. The Automatic Water Replenishment
●
Q: What is the
difference between this machine and a HAST chamber?
●
A:
This system is an Unbiased Autoclave designed for 100% RH (Saturation). It
creates condensation on the sample. A HAST chamber typically runs at 85% RH
(Unsaturated) and is often used with electrical bias. If you need JEDEC JESD22-A102 , this is the correct
machine. A HAST chamber typically operates at 85% RH (Unsaturated) and allows
for electrical biasing (JEDEC JESD22-A110)
●
Q:
Why do you use SUS316 instead of SUS304 ?
●
A:
High-pressure steam testing is corrosive. SUS316 contains molybdenum, which
significantly enhances corrosion resistance against chlorides and acids often
found in PCB manufacturing residues, ensuring the chamber lasts longer than
standard models.
●
Q:
Why use High Pressure Steam for testing work?
●
A:
High pressure increases the boiling point of water, allowing for moisture
testing at temperatures above 100°C (typically 121°C). This creates a
“super-accelerated” effect, forcing moisture into micro-cracks and
interfaces much faster than a standard 85°C/85% RH test.
●
Q:
Does this machine support automatic water filling?
●
A:
Yes. The high pressure steam aging system features a built-in reservoir and
level sensors to automatically manage water supply, ensuring continuous
operation for long-duration reliability tests (e.g., 96 hours or more).